Product Description

Custom Transmission System Steel Forging Simple Industrial Conveyor Chain

Product Description

The scraper conveyor chain can be used to transport bulk materials in horizontal, inclined and vertical directions. It is often used for the transportation of raw grain, semi-finished products and finished products in grain and oil, feed processing plants. The scraper conveyor chain is suitable for the transportation of oil in the production process of grease processing plants. Transportation of raw grain from grain warehouse. 

Product Parameters

Material 40Cr(hardness 30-37HRC),35CrMo(hardness38-42HRC),
42CrMo(hardness38-42HRC),20CrMnTi(carburization:45-55HRC,Carburized layer
0.35-0.55mm)
Production capacity 120000 pieces/month
OEM/ODM Available
Heat treatment Mesh belt continuous operation furnace, stable quality
Testing method Hardness testing,Mechanical performance testing,Impact test,
Magnetic particle inspection


 

Our Advantages

It has the advantages of simple structure, good sealing, simple feeding and unloading device, multi-point feeding and unloading, flexible layout, and the ability to complete material transportation in multiple directions at the same time. 
The scraper conveyor chain of our factory adopts medium carbon quenched and tempered steel and cold heading die steel. The steel is moderately priced and easy to process. After proper heat treatment, a certain degree of toughness, plasticity and wear resistance can be obtained. Normalizing can promote the spheroidization of the structure and is suitable for surface hardening treatments such as high-frequency quenching and flame quenching.

Application

After quenching and tempering, it can be used to manufacture medium load and medium speed work. The working principle of the scraper conveyor is to use the open chute as a bearing part for coal, gangue or materials, and fix the scraper on the chain (to form a scraper chain) as a traction member. When the driving part of the machine head starts, the sprocket on the driving head shaft rotates, so that the scraper chain circulates and moves the animal material along the chute until it reaches the machine head to unload. The scraper chain bypasses the sprocket and runs in a stepless closed loop to complete the transportation of materials. Other scraper conveyor chain uses and maintenance precautions have to be communicated with the supplier. The above information is for reference only.

 

Our Service

1. Long standing reputation in this field.
2. Specialization is standard and accurate meet your requirement.
3. OEM quality standard guaranteed.
4. Product upgrading and expansion of species.
5. Good quality with competitive prices.
6. Flexible and convenient logistic service.
7. Excellent and high quality control.
8. Long lasting working life time.
9. Sufficient storage.
10. Original truck spare parts and professional manufacture.
11. High technology and stable performance.
12. Various size and models available.

Quality control

Quality Control 1. Raw Materials Test, include chemical composition and size; 
2. Random inspection during production; 
3. Final products size test, with measurement tools, special gauges and Coordinate instrument if needed; 
4. Final products Strenght and Hardness test, to guarantee the mechanical property; 
5. Assembly and Function test, with special testing gauges; 
6. Packing test

Packaging & Shipping

 

Shipping way:
1) 0-100kg: express&air freight priority,
2) >100kg: sea freight priority,
3) As per customized specifications
Packing & Delivery:
1.Packing Detail: Each product packed with plastic preservative, EPE, foam plastic bag, Carton outside,
wood case or iron case or as per the customer’s special requirement. Besides, the custom package takes
a week to prepare in advance.
2.Delivery Detail: the fast International Shipping time takes 3 ~5 working days by DHL/UPS/FedEx,
slow shipping time takes 7~ 8 working days by DHL/UPS/FedEx/TNT, etc

 

Why choose us?
1. Excellent and professional service:
We have a high quality sales team including sales staff, quality engineers and technicians.

2. Quality control:
The passing rate of finished product is more than 99%. Every product need to be checked by many processes.

3. Comprehensive service:
Delivery will be ready within 30 days after receiving your down payment.
We have been in this field for 20 years, covering ovearseas market of 30 different countries.
Supply all the products with good quality and competitive price.

Quality First, Price Best, Service Foremost!
We assure you of our best services at all times!

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Standard or Nonstandard: Nonstandard
Application: Conveyer Equipment, Packaging Machinery, Food Machinery, Mining Equipment, Agricultural Machinery
Surface Treatment: Sand Blasting, Painting
Samples:
US$ 5/Piece
1 Piece(Min.Order)

|

Order Sample

Welding Parts
Customization:
Available

|

Customized Request

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Shipping Cost:

Estimated freight per unit.







about shipping cost and estimated delivery time.
Payment Method:







 

Initial Payment



Full Payment
Currency: US$
Return&refunds: You can apply for a refund up to 30 days after receipt of the products.

transmission chain

What are the benefits of using a corrosion-resistant material for a transmission chain?

Using a corrosion-resistant material for a transmission chain offers several advantages. Here’s a detailed answer to the question:

Corrosion-resistant materials, such as stainless steel or specialized coatings, provide the following benefits for transmission chains:

1. Enhanced Durability: Corrosion can significantly reduce the lifespan of a transmission chain by causing surface degradation, pitting, or rusting. By using a corrosion-resistant material, the chain’s durability is improved, allowing it to withstand exposure to harsh environments, chemicals, moisture, and temperature variations.

2. Extended Service Life: Corrosion-resistant materials help prevent or minimize the formation of rust or corrosion on the chain’s surface. This extends the chain’s service life, reducing the frequency of replacements and associated downtime and maintenance costs.

3. Reliable Performance: Corrosion can negatively impact the performance of a transmission chain by increasing friction, decreasing flexibility, and impairing the smooth engagement with sprockets or other components. Using a corrosion-resistant material ensures consistent and reliable performance, allowing the chain to operate smoothly and efficiently.

4. Reduced Maintenance: Corrosion-resistant transmission chains require less maintenance compared to chains made from non-corrosion-resistant materials. They are less prone to surface damage, require fewer lubrication intervals, and generally demand less attention to prevent deterioration. This results in reduced maintenance efforts and costs.

5. Suitable for Challenging Environments: Many industries and applications expose transmission chains to corrosive substances, moisture, humidity, or high temperatures. Using a corrosion-resistant material ensures that the chain can perform reliably in these challenging environments, such as marine, chemical processing, food processing, or outdoor applications.

6. Improved Safety: Corrosion can compromise the integrity and strength of a transmission chain, potentially leading to chain failure or unexpected equipment downtime. Utilizing a corrosion-resistant material helps maintain the chain’s structural integrity, reducing the risk of accidents, equipment failures, and associated safety hazards.

It’s important to consider the specific requirements of the application and the level of corrosion resistance needed when selecting a transmission chain material. Factors such as environmental conditions, temperature, exposure to chemicals, and industry standards should be taken into account to ensure optimal performance and longevity of the chain.

transmission chain

What are the benefits of using a high-strength transmission chain?

Using a high-strength transmission chain offers several advantages in various applications. Here’s a detailed answer to the question:

1. Increased Load Capacity: A high-strength transmission chain is designed to withstand higher loads and transmit greater amounts of power. It provides enhanced load-carrying capabilities, making it suitable for applications that require heavy-duty operation.

2. Improved Durability: High-strength transmission chains are constructed using high-quality materials and advanced manufacturing processes. This results in superior durability, increased resistance to wear, and improved resistance to fatigue failure. It ensures that the chain can withstand demanding operating conditions and extended service life.

3. Enhanced Safety: The use of a high-strength transmission chain enhances safety in applications where there is a high load or the potential for sudden dynamic forces. It reduces the risk of chain failure, breakage, or unexpected downtime, minimizing the chances of accidents and ensuring a reliable and secure power transmission system.

4. Compact Design: High-strength transmission chains offer a higher strength-to-size ratio, allowing for a more compact and lightweight design compared to standard chains. This can be beneficial in applications with limited space or weight restrictions.

5. Increased Efficiency: High-strength transmission chains typically have lower friction losses, resulting in improved overall system efficiency. The reduced friction ensures efficient power transfer, minimizes energy waste, and contributes to cost savings.

6. Versatile Application: High-strength transmission chains can be utilized in a wide range of industries and applications, including automotive, manufacturing, mining, construction, and more. Their versatility makes them suitable for various power transmission systems.

7. Customization Options: Manufacturers offer a range of high-strength transmission chains with different sizes, pitches, and configurations. This allows for customization based on specific application requirements, ensuring optimal performance and reliability.

When considering the use of a high-strength transmission chain, it is crucial to assess the application’s load requirements, operating conditions, and environmental factors. Consulting with a knowledgeable supplier or engineer can help in selecting the most appropriate chain for the intended application.

transmission chain

What are the different types of transmission chains available?

There are several types of transmission chains available, each designed to suit specific applications and operating conditions. Here are some common types:

  • Roller Chains: Roller chains are the most widely used type of transmission chains. They consist of inner and outer plates, pins, bushings, and rollers. The rollers help reduce friction and facilitate smooth motion.
  • Silent Chains: Silent chains, also known as inverted-tooth chains or toothed chains, feature special tooth profiles that engage with corresponding sprockets. They are designed to minimize noise and vibration, making them suitable for applications requiring quiet operation.
  • Leaf Chains: Leaf chains are constructed with interlocking links made of flat steel plates. They are known for their high tensile strength and resistance to fatigue, making them suitable for heavy-duty and high-load applications.
  • Timing Chains: Timing chains are used in engines to synchronize the rotation of the camshaft and crankshaft. They have precise tooth profiles that engage with timing sprockets, ensuring accurate timing and efficient engine performance.
  • Engineered Steel Chains: Engineered steel chains are highly specialized chains designed for specific industries and applications. They are often used in demanding environments such as mining, forestry, and material handling.
  • Plastic Chains: Plastic chains are made of high-strength plastic materials, such as acetal or nylon. They offer benefits like corrosion resistance, lightweight design, and low noise operation. They are commonly used in food processing, packaging, and other industries with strict hygiene requirements.

These are just a few examples of transmission chain types. Depending on the specific application, there may be other specialized chains available to meet the unique requirements of different industries and machinery.

How do roller chains differ from other types of transmission chains?

Roller chains, also known as roller link chains, are a commonly used type of transmission chain that distinguishes itself from other chains in several ways:

  • Design: Roller chains consist of inner and outer plates, pins, bushings, and rollers. The rollers, which are free to rotate, help reduce friction and wear, resulting in smoother and more efficient power transmission.
  • Wide Application: Roller chains are versatile and widely used in various industries, including automotive, industrial machinery, agricultural equipment, and conveyor systems.
  • High Load Capacity: Roller chains are designed to withstand high loads and offer excellent tensile strength, making them suitable for applications that require heavy-duty performance.
  • Efficiency: Roller chains are known for their high efficiency in transmitting power. The roller design minimizes friction, resulting in less energy loss and improved overall efficiency.
  • Cost-Effectiveness: Roller chains are relatively cost-effective compared to some other specialized transmission chains, making them a popular choice in many applications.

While roller chains have their advantages, it’s important to note that different types of transmission chains may be more suitable for specific applications. Factors such as load capacity, speed, noise level, and environmental conditions should be considered when selecting the appropriate transmission chain for a particular application.

China Good quality Custom Transmission System Steel Forging Simple Industrial Conveyor Chain  China Good quality Custom Transmission System Steel Forging Simple Industrial Conveyor Chain
editor by CX 2024-04-25