Product Description

Materials: carbon steels, alloy steels, stainless steels, WCC, WCB, LCC, Ductile iron, Gray iron, high chromium iron, high Mn steel
Items: FOB NingBo or ZheJiang
Lead time: 30 days
Place of Origin: HangZhou, China
Software for specification drawings: PDF, Auto CAD, CZPT work, JPG, Proe
Main production equipments: wax injection, CNC-machine, machine-center, Heat treatment CZPT
 

Detailed Feature:  
Accurate in reading drawings & Fast in delivery & Exact dimension control & 100% quality control & OEM Service & Strict material inspection & Prompt quote & lead time guarantee
1.Product Name: sprocket
2.   Material: Carbon Steel, Alloy Steel, Stainless Steel,Mn Steel,Cr iron,Ductile iron,Grey iron.
3.Material Standard: ASTM,AISI,ASME,SAE,NF EN,DIN EN,ISO,,BS EN,SS,etc.
4.    Items: FOB HangZhou or ZheJiang ,China
5.    Lead time: 30~40 days
6.    Place of origin HangZhou, China
7.    Software for specification drawings: PDF, Auto CAD, Solidworks, JPG, ProE,etc.
8.    Main  equipments: CNC-machine-center, Lathe, Milling machine,Drilling machine,Boring Lathe,Grinding Machine, Heat treatment Furnace.
9.Heat Treatment Machine: Mesh-Belt-Furnace,Carburizing Quench Furnace,Chamer Furnace,etc.
10.Surface Treatment: Cold/Hot Zn Plating,Blackening Treatment(Salt Spray Test 48-96 hours),Ni Plating,Cr Plating,Spraying Undercoat,Anti-Rust Paint,Surface Paint,Plastic Paint,Coated Anti-Rust Water,Anti-oil,etc.
11.Surface Heat Treatment: Medium Frequence Quenching,High Frequence Quenching and Carburizing and Quenching,Oil Quenching,Water quenching,Normalizing,Temper,Annealing,etc.
12.Dimension Inspection: Calipers,Height Laugue,Micrometer Calipers,Inside Caliper Gauge,Angle and R Gauge,Three coordinates measuring instrument.
13.    Productivity: 50000 pcs / year
14.    Packaging: Wooden package after mandatory treatment or other
15.    They are using for steamship mining equipment,Construction equipment,Agricultural equipment ,Train,Truck and others.
16. We make Investment casting-Lost wax process and Sand cating in HangZhou, China
17. Export Markets:  Australia Steel casting;  America Steel casting, U.S.A. United States Steel casting; Canada Steel casting;   U.K. England, Britain Steel casting;  Germany Steel casting;   France Steel casting;   Italy Steel casting  Spain Espana Steel casting;   Holand Steel casting   South Africa Steel casting;   Danmark Steel casting   Sweden Steel casting;   Finland Steel casting,
18.Supplier:China Steel casting factory;China Steel casting company;China Steel casting Co.,Ltd;China Steel casting INC;China Steel casting corporation;China  Steel casting Manufacturer;China Steel casting supplier; China Steel casting parts, China Steel casting ,China Steel casting factory;China Steel casting company;China Steel casting Co.,Ltd;China Steel casting INC;China Steel casting corporation;China  Steel casting Manufacturer;China Steel casting supplier; China Steel casting parts, China Steel casting ,
19.Relationship Information:Steel Steel casting,Iron Steel casting factory;Steel Steel casting,Iron Steel casting company;Steel Steel casting,Iron Steel casting Co.,Ltd;Steel Steel casting,Iron Steel casting factory;Steel Steel casting,Iron Steel casting company;Steel Steel casting,Iron Steel casting Co.,Ltd;Steel Steel casting,Iron Steel casting factory;Steel Steel casting,Iron Steel casting company;Steel Steel casting,Iron Steel casting Co.,Ltd;Steel Steel casting,Iron Steel casting factory;Steel Steel casting,Iron Steel casting company;Steel Steel casting,Iron Steel casting Co.,Ltd;Steel Steel casting,Iron Steel casting company;Steel Steel casting,Iron Steel casting Co.,Ltd.

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Type: Sprocket
Usage: Agricultural Products Processing
Material: Stainless Steel
Power Source: Gasoline
Weight: 3lbs
Gear: Casting
Samples:
US$ 1/Piece
1 Piece(Min.Order)

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Request Sample

Customization:
Available

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Customized Request

wheel sprocket

Factors Affecting the Efficiency of a wheel sprocket Setup

Several factors can influence the efficiency of a wheel sprocket system in power transmission and motion control applications. These factors should be carefully considered and optimized to ensure the system’s overall effectiveness and performance:

  • 1. Friction: Friction between the wheel, sprocket, and the chain or belt can lead to energy losses. Using high-quality materials and lubrication can help reduce friction and improve efficiency.
  • 2. Alignment: Proper alignment between the wheel and the sprocket is critical. Misalignment can cause increased wear, noise, and reduced efficiency. Regular maintenance and alignment checks are essential.
  • 3. Tension: The correct tension in the chain or belt is crucial for efficient power transmission. Too loose or too tight tension can lead to performance issues and premature wear.
  • 4. Material and Design: The choice of materials for the wheel sprocket, as well as their design, can impact efficiency. High-quality materials and well-engineered components reduce wear and improve overall system performance.
  • 5. Load Distribution: Uneven load distribution across the wheel sprocket can lead to localized wear and decreased efficiency. Ensuring proper load distribution helps maintain uniform wear and power transmission.
  • 6. Environmental Factors: Harsh environmental conditions, such as dust, moisture, and extreme temperatures, can affect the efficiency of the system. Choosing suitable materials and implementing protective measures can mitigate these effects.
  • 7. Maintenance: Regular maintenance, including lubrication, inspection, and timely replacement of worn components, is vital for the long-term efficiency of the system.
  • 8. Speed and Torque: The operating speed and torque requirements of the application should be considered when selecting the appropriate wheel sprocket size and specifications.
  • 9. Chain or Belt Type: Different types of chains or belts, such as roller chains, silent chains, or toothed belts, have varying efficiencies. Choosing the right type for the specific application is crucial.
  • 10. System Integration: The wheel sprocket system should be integrated correctly with other components in the machinery to ensure smooth operation and minimal energy losses.

By carefully considering and optimizing these factors, it is possible to improve the efficiency of the wheel sprocket system, leading to reduced energy consumption, less wear and tear, and overall better performance.

wheel sprocket

Extending the Lifespan of a wheel sprocket Assembly

To ensure a long lifespan for your wheel sprocket assembly, consider the following maintenance and operational practices:

  • Regular Lubrication: Apply the appropriate lubricant to the sprocket teeth and chain or belt regularly. Lubrication reduces friction, wear, and the likelihood of premature failure.
  • Proper Tension: Maintain the correct tension in the chain or belt to prevent excessive stress and wear. Follow the manufacturer’s guidelines for tensioning.
  • Alignment: Ensure precise alignment between the wheel sprocket. Misalignment can cause accelerated wear and increase the risk of failure.
  • Inspections: Regularly inspect the wheel, sprocket, chain, or belt for signs of wear, damage, or fatigue. Replace any worn-out or damaged components promptly.
  • Cleanliness: Keep the wheel sprocket assembly clean from dirt, debris, and contaminants that can contribute to wear and corrosion.
  • Correct Usage: Operate the machinery within the recommended speed, load, and temperature limits specified by the manufacturer.
  • Training and Operator Awareness: Ensure that equipment operators are properly trained to use the machinery correctly and are aware of maintenance procedures.
  • Use Quality Components: Invest in high-quality wheels, sprockets, chains, or belts from reputable suppliers to improve durability and reliability.
  • Replace Components in Sets: When replacing parts, consider replacing the entire set (e.g., chain and sprockets) to maintain uniform wear and performance.
  • Address Vibration Issues: Excessive vibration can accelerate wear. Investigate and address any vibration problems promptly.

By following these practices, you can significantly extend the lifespan of your wheel sprocket assembly, reduce downtime, and enhance the overall efficiency and safety of your machinery.

wheel sprocket

Working Principle of a wheel sprocket System

In a wheel sprocket system, the sprocket is a toothed wheel that meshes with a chain or a belt to transmit rotational motion and power from one component to another. The working principle can be explained in the following steps:

1. Power Input:

The system begins with a power input source, such as an electric motor or an engine, that generates rotational motion or torque.

2. Sprocket and Chain/Belt:

The power is transferred to the sprocket, which is mounted on a shaft. The sprocket has teeth that fit into the gaps of the chain or engage with the teeth of the belt.

3. Chain/Belt Movement:

As the sprocket rotates, it pulls the chain or belt along with it due to the engagement between the teeth. This movement is transmitted to the connected component, which could be another sprocket, a wheel, or any other part of the machinery.

4. Power Output:

The rotational motion or power is then delivered to the connected component, which performs a specific function depending on the application. For example, the power could be used to drive a conveyor belt, rotate the wheels of a vehicle, or operate various industrial machines.

5. Speed and Torque:

The size of the sprocket and the number of teeth, along with the size of the chain or belt, determine the speed and torque ratio between the input and output components. Changing the size of the sprocket or using different-sized sprockets in the system can alter the speed and torque characteristics of the machinery.

6. Efficiency and Maintenance:

Efficient power transmission relies on proper alignment and tension of the chain or belt with the sprocket. Regular maintenance, such as lubrication and inspection, is essential to ensure smooth operation and prevent premature wear or damage to the system.

The wheel sprocket system is widely used in various applications, including bicycles, motorcycles, industrial machinery, agricultural equipment, and more, where efficient power transmission and motion control are required.

China factory Agriculture Sprocket Wheel/ Chain Wheel with Good Quality  China factory Agriculture Sprocket Wheel/ Chain Wheel with Good Quality
editor by CX 2024-02-05