Product Description
Carbon Belts
Kaihong brand CHT series carbon fiber bicycle synchronous belt launched by ZHangZhoug Sanxing Rubber Belt Co. , Ltd. uses high performance HNBR rubber, ultra- high strength carbon fiber rope and high wear- resistant nylon toothed cloth to perfectly replace the traditional chain. It needs no lubrication when used, has low noise, high transmission efficiency, and is stable and comfortable when riding.
Production Features of Carbon Belts
Carbon Belts is built for better performance, more flexibility, and greater resistance to moisture. Input your Poly Chain GT Carbon belt specs to determine the optimal tension for your belt drive system.
Features:
- -40ºC~150ºC; Ultra-wide operating temperature range: -40ºC~150ºC
- Excellent mechanical and chemical properties, ultra-high tooth shear force, effectively avoid tooth jump
- Carbon cord with ultra-high-strength and lowest elongation
Advantages:
- Patented PTFE coating tooth fabric, super wear-resistant, self-lubricating, low noise, and long life
- Back nylon design, high transverse strength, low vibration, perfect protection for the back of belt.
- Optimized mm tooth profile, perfect meshing with pulley, especially suitable for the bicycle industry
Product specification of Carbon Belts
- 1. Specially treated fabric
- 2. Polyurethane teeth
- 3. Carbon tension member
- 4. Polyurethane backing
Structure and materials
Top cloth: nylon elastic cloth ( enhance transverse strength and reduce vibration)
Cord : carbon fiber thread ( ultra- high tensile strength, extremely low elongation)
Rubber: HNBR rubber( excellent wear resistance, temperature resistance, aging resistance and bending resistance)
Tooth cloth: nylon elastic cloth ( to enhance the strength and wear resistance of belt tee
Basic size
Type | Pitch | Tooth height | Thickness | Width |
H8M | 8mm | 3.38±0.2mm | 5.5±0.6mm | 12±0.4mm |
H11M | 11mm | 5.0±0.2mm | 7.5±0.6mm | 12±0.4mm |
Physical properties
Type | tensile strength (annular) | Tooth shear |
H8M | ≥ 1330N/mm | ≥ 130N/mm |
H11M | ≥ 1670N/mm | ≥ 180N/mm |
Item | Sanxing | Gates |
Main material | Rubber | Polyurethane |
Tensile strength (annular) |
2005 N/mm | 1762 N/mm |
Tooth shear strength |
202 N/mm | 158 N/mm |
Temperature resistant |
– 4 0 C~ 1 5 0 C | – 3 5 C~ 8 5 C |
Matching pulleys
Type | Frequency | |
Internal shifting |
Bicycle, hub motor electric bicycle |
35~50Hz |
Mid-mounted motor electric bike |
40~55Hz |
|
Non-variable speed | 45~65Hz |
Factory
ZHangZhoug CHINAMFG Rubber Belt Co., Ltd. was established in 1989. 350 workers, 8500 square metre non-dust workshops, 34 years experience, We got ISO/TS16949:2002(renamed as IATF16949:2016)and ISO9001:2015, all products pass RoHS test by TUV so as to effectively control the quality, and provide customers with guaranteed high-quality products
CHINAMFG company possesses a complete set of advanced production and testing equipments. We specializes in designing and producing Raw Edge Cogged V-Belt, Poly V-Belt, Roll Mill Belt, Timing Belt, Polychain Carbon Timing Belts, Agricultural belts, and Industrial Belts and other related rubber products. These products are widely used in the area of automotive, scooter, industrial and agricultural machinery, household appliances, etc. We have high reputations among our domestic and overseas customers.
Environmental &Quality Certificate
Exhibition
Delivery,Shipping and Service
What about the delivery time?
2-3 days for sample, 45 working days for mass production. Depends on qty/sizes
The payment term
TT / LC /west union / PayPal / cash.
Payment=1000USD, 50% T/T in advance ,balance before shipment.
Package
Standard export cartons, box dimension: 470x400x460mm
Shipping
Sea/ Air/ UPS/DHL/TNT/FedEx
After Service
We will replace the belts if customer receives the defective belts.
FAQ
Q. What’s the raw material?
A. CR, Fiberglass cord; aramid / kevlar available
Q. What’s the minimum order qty?
A. 1 sleeve each sizes, Double sided timing belt 2 sleeves.(1000$/order)
Q.Can we use our brand/LOGO ?
A. Yes, we can print customers’ brands/LOGO.
Q. What’s the sleeve width?
A.1000 mm ( 200 mm Double sided timing belt) /* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
After-sales Service: | 24 Hours |
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Warranty: | 1 Year |
Type: | Racing Motorcycle |
Displacement: | 51-125CC |
Engine Type: | 4-Stroke |
Fuel: | Electric |
Samples: |
US$ 1/Piece
1 Piece(Min.Order) | |
---|
Customization: |
Available
| Customized Request |
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How does the alignment of sprockets affect the performance of a drive chain?
The alignment of sprockets is critical for ensuring the optimal performance and longevity of a drive chain. Here is a detailed explanation:
The alignment of sprockets directly affects the following aspects of a drive chain’s performance:
- Smooth Power Transmission: Proper alignment of sprockets ensures the smooth engagement and disengagement of the chain with the sprocket teeth. When the sprockets are aligned correctly, the chain articulates smoothly, minimizing friction, wear, and noise. This promotes efficient power transmission and prevents premature chain failure.
- Reduced Wear and Elongation: Misaligned sprockets can cause uneven loading on the chain, leading to accelerated wear and elongation. When the sprockets are aligned, the chain experiences equal forces on all links, resulting in more uniform wear distribution and reducing the risk of chain elongation. Proper alignment helps maintain the chain’s pitch and overall length, ensuring consistent power transmission and extending the chain’s service life.
- Minimized Side Loads: Misaligned sprockets can create side loads on the chain, causing it to run at an angle or contact the side plates excessively. This leads to increased friction, wear, and stress on the chain components. Proper alignment reduces these side loads, allowing the chain to run smoothly and minimizing unnecessary wear and stress on the chain’s components.
- Prevention of Chain Skipping or Jumping: Misaligned sprockets can cause the chain to skip or jump teeth, resulting in loss of power transmission, erratic operation, and potential damage to the chain and sprockets. Proper alignment ensures that the chain remains engaged with the sprocket teeth, preventing any skipping or jumping and ensuring reliable power transmission.
- Optimal Tension Distribution: Properly aligned sprockets contribute to the even distribution of chain tension. When the sprockets are aligned, the tension is evenly distributed along the chain, reducing the risk of localized stress points and chain elongation. This helps maintain consistent tension, improves power transmission efficiency, and extends the life of the chain and sprockets.
To achieve proper sprocket alignment, it is important to ensure that the sprockets are mounted securely, aligned parallel to each other, and positioned at the correct distance apart. Additionally, the sprockets should have the appropriate tooth profile and pitch diameter to match the chain’s specifications.
Regular inspection and maintenance are essential to verify and maintain sprocket alignment. This includes checking for signs of wear, damage, or misalignment, as well as periodically adjusting the tension and lubricating the chain as needed.
By ensuring the proper alignment of sprockets, operators can achieve smooth power transmission, reduced wear, minimized side loads, prevention of chain skipping, and optimal tension distribution. This ultimately improves the performance, efficiency, and reliability of the drive chain system.
How does the cost of a drive chain compare to other power transmission systems?
The cost of a drive chain can vary depending on various factors such as the type of chain, material, size, and quality. Here is a detailed explanation of how the cost of a drive chain compares to other power transmission systems:
- Initial Cost: In general, drive chains tend to have a lower initial cost compared to some other power transmission systems such as gear drives or belt drives. This is especially true for standard roller chains that are widely available and commonly used.
- Installation and Maintenance Cost: The installation and maintenance cost of a drive chain is usually reasonable. Chains are relatively easy to install and maintain, requiring routine inspections, lubrication, and occasional adjustments. This simplicity can contribute to overall cost-effectiveness.
- Longevity and Durability: Drive chains are known for their durability and long service life when properly maintained. Although they may require periodic replacement due to wear, the extended lifespan of a drive chain can provide cost savings over time compared to systems that require more frequent replacement or repair.
- Application-Specific Costs: In some specialized applications, such as high-performance or heavy-duty applications, the cost of drive chains can be higher. This is often due to the use of specialized chains with specific features, materials, or coatings that enhance performance and durability in demanding environments.
- Overall Cost-Effectiveness: Considering the initial cost, maintenance, and longevity, drive chains are generally considered cost-effective compared to other power transmission systems. Their reliability, efficiency, and suitability for a wide range of applications contribute to their value proposition.
It’s important to note that the cost comparison between drive chains and other power transmission systems may vary depending on specific application requirements, environmental factors, and the desired performance characteristics. It is recommended to consider the specific needs of the application and consult with experts or suppliers to determine the most cost-effective solution.
What are the safety considerations when working with a drive chain?
Working with a drive chain requires proper safety precautions to ensure the well-being of individuals and the safe operation of machinery. Here are some important safety considerations:
- 1. Protective Equipment: Wear appropriate personal protective equipment (PPE) such as gloves, safety glasses, and protective clothing when working with a drive chain. This helps protect against potential hazards like pinch points, flying debris, or contact with lubricants.
- 2. Lockout/Tagout: Prior to performing any maintenance or repair tasks involving the drive chain, follow lockout/tagout procedures to de-energize and isolate the machinery. This ensures that unexpected energization or movement of the chain does not occur, preventing accidents or injuries.
- 3. Machine Guarding: Ensure that drive chains are adequately guarded with appropriate covers or enclosures to prevent accidental contact with moving parts. Proper machine guarding helps minimize the risk of entanglement or injury caused by the drive chain.
- 4. Maintain Proper Tension: Maintain the proper tension of the drive chain to prevent excessive slack or tightness, which can lead to chain derailment, sudden movement, or component failure. Follow the manufacturer’s guidelines for tension adjustment and ensure it is performed safely.
- 5. Proper Training and Procedures: Ensure that individuals working with drive chains are properly trained on their safe operation, maintenance, and any specific hazards associated with the machinery or equipment. Establish and follow standard operating procedures (SOPs) for tasks involving the drive chain.
- 6. Regular Inspections: Regularly inspect the drive chain for signs of wear, damage, or misalignment. Promptly address any issues identified during inspections to prevent potential accidents or equipment failure.
- 7. Maintenance and Lubrication: Follow proper maintenance procedures and lubrication guidelines to ensure the drive chain operates smoothly and efficiently. Use appropriate lubricants and handle them safely to minimize the risk of slips, falls, or contact with hazardous substances.
- 8. Safe Lifting and Handling: When handling or lifting heavy drive chain components, use proper lifting techniques and equipment to prevent strain or injuries. Avoid placing yourself or others in positions that could be caught or crushed by the chain or associated machinery.
By adhering to these safety considerations and incorporating them into workplace practices, the risks associated with working with a drive chain can be minimized, promoting a safe and secure working environment.
editor by CX 2024-04-29