Product Description

About Factory 

With more than 18 years’ histiory, we are a professinal manufacturer for drop forged products such as forged chain (X348 X458 X658 X678 X698 F100 F160), scraper chain (10160, 14218, 14226, 142N), conveyor trolley (X348, X458, X678, XT160), and drive chain (X348, X458, X678), and so forth standard moulds of chain. 

Besides, we can also produce as per your drawing or sample, special link chain, pusher, pin and plate, according to customers’ unique requirements.

Product Description

1) Material: Alloy steel, 40Cr, 42CrMo and so on.
2) Types: Standard types, X348 X458 X678, and so on. (Or as per your drawing)
3) Process: Moulding→Forging→Polishing & Blasting→Fine machining→Heat treatment→Blasting→Inspecting & testing→Packing

Product Show
 

Technical Data
 

Model Dimension Weight (Kg) Material Hardness Working Load (KN) Limit Load (KN)
P T C S F R D
10160B 101.6 24 36 13 14 6 14 0.32 20CrMnTi Surface HRC56-64°    
Depth 0.6-1.2mm
18 100
10160 101.6 30 36 13 14.5 9 14 0.36 20CrMnTi Surface HRC56-64°     Depth 0.6-1.2mm 21.6 120
14218 142 42 50 19 20.5 11 25 1.15 20CrMnTi Surface HRC56-64°     Depth 0.6-1.2mm 48.6 270
14226 142 62 50 28 30 15 25 1.75 20CrMnTi Surface HRC56-64°     Depth 0.6-1.2mm 61.2 340
2571 200 66 60 30 32 18 30 2.8 20CrMnTi Surface HRC56-64°     Depth 0.6-1.2mm 72 400
26014 260 70 75 31 33 20 34 5.2 20CrMnTi Surface HRC56-64°     Depth 0.6-1.2mm 135 750
142N 142 43 50 19 22 12.5 25 1.2 40Cr Quench HRC36-44° 75.6 420
150D 142 42 50 19 20.5 11 25 1.15 40Cr Quench HRC36-44° 75.6 420
MG20 200 70 50 27 29 17 35 3.78 40Cr Quench HRC36-44° 144 800
MG20B 200 70 50 27 29 17 30 3.82 40Cr Quench HRC36-44° 140.4 780
MG20C 200 70 50 27 29 17 28 3.85 40Cr Quench HRC36-44° 122.4 680
MS32 200 42 50 20 22 12 25 1.4 40Cr Quench HRC36-44° 75.6 420
MS55 200 80 70 35 38 25 28 4.36 40Cr Quench HRC36-44° 138.6 770
3006 200 65 70 30 33 24 32 3.6 40Cr Quench HRC36-44° 160.2 890
MS63 250 70 80 30 33 20 32 4.93 40Cr Quench HRC36-44° 147.6 820
S16 100 30 27 15 16 8 14 0.3 40Cr Quench HRC36-44° 16 88
S20 125 34 33 17 18 8 17 0.37 40Cr Quench HRC36-44° 19.4 108
S25 160 48 39 23 25 13 20 1.28 40Cr Quench HRC36-44° 55.8 310
S30 142 46 49 22 23.5 14 25 1.3 40Cr Quench HRC36-44° 91.8 510
Z16 100 40 35 18 20 12 17 0.4 40Cr Quench HRC36-44° 32.4 180
Z20 125 50 46 24 26 15 20 0.67 40Cr Quench HRC36-44° 59.4 330
Z20D 125 52 60 24 26 16 26 1.15 40Cr Quench HRC36-44° 82.8 460
Z25 160 58 55 28 30 18 25 2.25 40Cr Quench HRC36-44° 82.8 460
Z25D 160 66 64 29 31 22 28 2.6 40Cr Quench HRC36-44° 120.6 670
Z30 142 64 50 29 30.5 18 25 1.8 40Cr Quench HRC36-44° 111.6 620

Products & Testing Equipments
 

Products Application


Packing & Delivery
 

Why Choose Us?

1. We are engaged in chain industry over 15 years with rich market experience. We keep improving production techniques. All the products have longer working life and have passed the market test.

2. We can design the correct chains with high quality material, good abrasion resistance, good corrosion, high strengthen and etc as per your request or the chain application.

3. We are the chain manufacturer; you can directly purchase the product from us with low price and high quality.

4. We have a professional team for international trade, they have abundant experiences and are always ready to solve problems for customers. So you have nothing to worry about.

5. We have the long-term cooperative forwarder who can give us the lowest freight. And it can help you to save the freight. What’s more, for the FCL, we will design the packages as per the container sizes with the largest capacity to save the shipping cost for both of us.

 

Standard or Nonstandard: Standard
Application: Textile Machinery, Garment Machinery, Conveyer Equipment, Packaging Machinery, Electric Cars, Motorcycle, Food Machinery, Mining Equipment, Agricultural Machinery, Coating, Spraying, Mining, Slaughtering, Assembly
Surface Treatment: Polishing
Samples:
US$ 5/Piece
1 Piece(Min.Order)

|

Order Sample

Customization:
Available

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Customized Request

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Shipping Cost:

Estimated freight per unit.







about shipping cost and estimated delivery time.
Payment Method:







 

Initial Payment



Full Payment
Currency: US$
Return&refunds: You can apply for a refund up to 30 days after receipt of the products.

transmission chain

How does the chain tension affect the operation of a transmission chain?

Chain tension plays a crucial role in the operation of a transmission chain. Here’s a detailed explanation:

1. Proper Power Transmission: The tension in a transmission chain ensures the transfer of power from the driving sprocket to the driven sprocket. Adequate tension is necessary to prevent slippage and ensure efficient power transmission. Insufficient tension can lead to power loss, reduced efficiency, and potential chain disengagement, while excessive tension can cause excessive stress on the chain and other components.

2. Smooth Operation: Optimal chain tension promotes smooth and consistent operation of the transmission chain. It helps to maintain the engagement between the chain and the sprockets, ensuring a continuous and reliable transfer of rotational force. With proper tension, the chain runs smoothly over the sprocket teeth, minimizing vibrations, noise, and potential chain derailment.

3. Chain Wear and Fatigue: Improper chain tension can accelerate wear and fatigue of the transmission chain. Insufficient tension may cause the chain to ride on the sprocket teeth, leading to premature wear and elongation. On the other hand, excessive tension can increase stress on the chain, causing accelerated fatigue and potential failure of the chain or other components.

4. Component Life and Reliability: Maintaining the correct chain tension contributes to the longevity and reliability of the entire transmission system. Proper tension reduces the likelihood of chain elongation, excessive wear, and premature failure. By minimizing these issues, the lifespan of the transmission chain and related components, such as sprockets and bearings, is extended, leading to improved overall reliability and reduced maintenance costs.

5. Safety: Chain tension is also crucial for ensuring safe operation. An appropriately tensioned transmission chain reduces the risk of unexpected chain disengagement or derailment, which could result in accidents or equipment damage. It’s important to follow manufacturer’s guidelines or consult with experts to determine the recommended tension for specific chain types and applications.

Regular inspection and adjustment of chain tension are essential for maintaining optimal performance and safety. Monitoring the tension and making necessary adjustments can prevent premature wear, improve efficiency, and ensure the reliable operation of the transmission chain.

transmission chain

How does the choice of lubricant impact the performance of a transmission chain?

The choice of lubricant plays a critical role in ensuring the optimal performance and longevity of a transmission chain. Here’s a detailed answer to the question:

1. Reduced Friction and Wear: Lubricants create a protective film between the moving parts of the transmission chain, reducing friction and wear. This helps to minimize metal-to-metal contact and prevent surface damage, extending the chain’s lifespan.

2. Enhanced Efficiency: Proper lubrication reduces energy losses due to friction, improving the overall efficiency of the transmission system. By reducing frictional resistance, the lubricant allows for smoother power transmission, reducing power consumption and increasing system efficiency.

3. Heat Dissipation: Lubricants aid in heat dissipation by absorbing and dissipating heat generated during chain operation. This helps to prevent excessive chain temperature rise, which can lead to accelerated wear, lubricant breakdown, and potential chain failure.

4. Corrosion Protection: Lubricants provide a protective barrier against moisture, humidity, and other corrosive elements. This helps to prevent rust and corrosion, which can weaken the chain and reduce its performance. Choosing a lubricant with anti-corrosion properties is essential, especially in harsh or corrosive environments.

5. Contaminant Removal: Lubricants can help remove contaminants such as dirt, dust, and debris from the chain’s contact surfaces. This prevents abrasive particles from causing premature wear and damage to the chain, ensuring smooth operation and reducing the risk of chain failure.

6. Temperature Stability: Different lubricants have varying temperature stability properties. It is crucial to select a lubricant that can maintain its viscosity and lubricating properties within the operating temperature range of the transmission chain. This ensures consistent lubrication and performance under various temperature conditions.

7. Compatibility: It is important to choose a lubricant that is compatible with the materials used in the transmission chain. Some lubricants may react with certain chain materials, leading to degradation or damage. Ensuring compatibility helps maintain the integrity of the chain and avoids any adverse effects.

8. Lubrication Interval: The choice of lubricant can also affect the lubrication interval, i.e., the frequency at which the chain needs to be relubricated. Some lubricants offer longer-lasting lubrication properties, reducing the maintenance requirements and downtime associated with frequent relubrication.

It is crucial to follow the manufacturer’s recommendations and guidelines regarding lubrication for the specific transmission chain. Regular inspection, monitoring, and proper maintenance practices should be implemented to ensure the chain remains adequately lubricated for optimal performance and longevity.

transmission chain

How does the choice of sprockets impact the performance of a transmission chain?

The choice of sprockets has a significant impact on the performance and longevity of a transmission chain. Here’s a detailed explanation:

1. Tooth Profile: The tooth profile of the sprockets should match the design of the transmission chain. Common tooth profiles include standard, modified, and special profiles. Proper matching ensures smooth engagement, reduced noise, and efficient power transmission.

2. Pitch Diameter: The pitch diameter of the sprockets determines the chain’s speed ratio and the rotational speed of the driven component. It should be selected based on the desired speed and torque requirements of the system.

3. Number of Teeth: The number of teeth on the sprockets affects the chain’s engagement and load distribution. Sprockets with a higher number of teeth distribute the load over more contact points, reducing wear and increasing the chain’s capacity to handle higher loads.

4. Material Selection: The material of the sprockets should be compatible with the chain and the operating environment. Common materials include steel, stainless steel, and plastics. Consider factors such as strength, wear resistance, and corrosion resistance when selecting the sprocket material.

5. Sprocket Hardness: The hardness of the sprockets is important to withstand the chain’s contact forces and resist wear. Proper hardness ensures that the sprockets maintain their tooth profile and engage with the chain effectively over an extended period.

6. Sprocket Alignment: Proper alignment of the sprockets is crucial to minimize wear, noise, and premature failure. Misalignment can lead to uneven load distribution, increased stress on the chain, and accelerated wear. Ensure that the sprockets are aligned both axially and radially to maintain optimal performance.

7. Lubrication: Sprockets should be adequately lubricated to reduce friction, wear, and heat generation. Proper lubrication ensures smooth rotation and minimizes the risk of chain failure. Consider using lubricants specifically formulated for sprocket and chain applications.

8. Maintenance: Regular inspection and maintenance of the sprockets are essential to detect any signs of wear, misalignment, or damage. Replace worn or damaged sprockets promptly to prevent chain slippage, excessive wear, and potential system failure.

Choosing the appropriate sprockets that are compatible with the transmission chain and the operating conditions is critical for achieving reliable and efficient performance. Consult the manufacturer’s guidelines and recommendations for selecting the right sprockets based on the specific application requirements.

China Best Sales Agricultural Rice Conveyor Roller Chain Transmission Chain with X348 X458 X678  China Best Sales Agricultural Rice Conveyor Roller Chain Transmission Chain with X348 X458 X678
editor by CX 2023-12-06